Round-the-clock remote monitoring of the wind turbine state
The operator monitors the state of the wind turbine and its systems in real time according to the principle of "24/7/365", which allows remotely responding to the operational messages of the automatic control system of the wind turbine. If there is an operational non-critical message that can be remotely diagnosed and corrected, the situation is analyzed and the decision to fix a failure is made. If an operational error occurs that cannot be remotely eliminated, the customer's on-duty personnel are promptly notified about the occurrence of a critical error and the need for a repair team to go to the power plant.
Maintenance and repair of the automated power consumption information and fiscal metering system
- Checking the correctness of the software package calculations and filling in the database.
- Periodic analysis of the software and hardware functioning of the automated power consumption information and fiscal metering system. Identifying deviations in performance characteristics from design characteristics, establishing the causes of these deviations, eliminating identified shortcomings, making the necessary changes to the documentation, settings, systematizing data (metrics) on the work of the system and malfunctions related to the inoperability of software and hardware of the automated power consumption information and fiscal metering system.
- Reservation of databases, setting parameters of the automated power consumption information and fiscal metering system software and hardware.
- Checking the signal channels of the system and its software and hardware.
- Repair, replacement of the failed system’s equipment with a workable one.
- Monitoring of information exchange with related information systems.
- Update of software and hardware of the automated power consumption information and fiscal metering system.
Maintenance and repair of the data collection and transmission system and SCADA
- Values reconciliation of remote metering and signalization of the data collection and transmission system and SCADA.
- Checking the correctness of the software package calculations and filling in the database.
- Periodic analysis of the software and hardware functioning of the data collection and transmission system. Identifying deviations in performance characteristics from design characteristics, establishing the causes of these deviations, eliminating identified shortcomings, making the necessary changes to the documentation, settings, systematizing data (metrics) on the work of the system and malfunctions related to the inoperability of software and hardware of the data collection and transmission system.
- Reservation of databases, setting parameters of the data collection and transmission system software and hardware.
- Checking the signal channels of the system and its software and hardware.
- Repair, replacement of the failed system’s equipment with a workable one.
- Monitoring of information exchange with related information systems.
- Update of software and hardware of the data collection and transmission system.
Shaft alignment
With the help of a high-performance laser aligner from SKF company, our specialists align horizontal and vertical shafts, connecting shafts and shaft drives. This alignment of the shafts reduces the vibration level, accordingly unloads the bearing and leads to an increase in the runtime of the entire joint.
Endoscopic industrial inspection
The company's state-of-the-art endoscopic equipment allows us to look inside machines and equipment, pipelines and systems, save the obtained images on a memory card or transfer them to a computer.
The video endoscope is an ideal tool for repair and maintenance of equipment, research, inspection. Endoscopic inspection allows us to analyze the state of the facility without the need to disassemble the unit or mechanism itself. It greatly simplifies and speeds up equipment diagnostics, and can also be used to prepare protocols and reports on the repair and maintenance of facilities.
Shaft balancing
Shaft is a part of machines and mechanisms designed to transmit torque along its longitudinal axis. The shaft can be installed incorrectly in bearing supports, have inhomogenuities in the material density, violations in the manufacturing geometry and insufficiently accurate fit of the parts rotating with it, etc. Because of the above reasons, unbalanced masses appear in the rotating shaft, causing its low-frequency vibrations. These vibrations can be so significant to lead to shaft bending and complete destruction of bearing joints and other machine parts. That is why it is so important to balance the influence of unbalanced masses by performing a shaft balancing procedure.
As statistics show, proper balancing of the shafts of rotating machines increases the runetime of vane wheels and impellers by 23% -100%, and also increases their net capacity by 10% -25%.
Chemical analysis of oils and technical fluids
In order to analyze the condition of the oil in the gearbox, technical fluids in the brake and hydraulic systems, as well as to optimize the costs of their purchase and replacement, the company's specialists are sampling various types of technical fluids and their further analysis in specialized European laboratories. Information about the nature of the oil, the content of metal impurities in it, viscosity and other information allows you to get a complete picture of the mechanical processes taking place inside the turbine, help determine the frequency of maintenance checks, and in the future allow you to save resources and prevent breakdowns.
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